Piv txwv suav

Kab rov tav Conveyor

Nyob rau hauv lub chaw ua hauj lwm nqaij, qhov kub thiab txias yog tswj nyob rau hauv 21 ° C, thiab saws HS-100 rau nqaij settling kab.Qhov nruab nrab qhov hnyav ntawm cov nqaij yog 60kg / M2.Qhov dav ntawm txoj siv yog 600mm, thiab tag nrho qhov ntev ntawm lub conveyor yog 30M hauv kab rov tav tsim.Txoj siv conveyor kev khiav hauj lwm ceev yog 18M / min nyob rau hauv cov av noo thiab txias ib puag ncig.Lub conveyor pib nyob rau hauv unloading thiab tsis accumulating mob.Nws txais yuav sprockets nrog 8 hniav hauv 192mm txoj kab uas hla, thiab 38mm x 38mm stainless hlau tsav ncej.Cov mis laij lej cuam tshuam yog raws li hauv qab no.

Kev suav ntawm unit theory tension - TB

FORMULA:

TB = 〔 ( WP + 2 WB ) × FBW + Wf 〕 × L + ( WP × H )
TB = 〔 (60 + ( 2 × 8.6 ) × 0.12 〕 × 30 = 278 (kg / M)
Vim tias nws tsis yog kev thauj khoom thauj, Wf tuaj yeem tsis quav ntsej.

Kev suav ntawm chav tsev tag nrho nro - TW

FORMULA:

TW = TB × FA
TW = 278 × 1.0 = 278 (Kg / M)

Kev suav ntawm chav tso cai nruj - TA

FORMULA: TA = BS × FS × FT
TA = 1445 × 1.0 × 0.95 = 1372.75 (Kg / M)
Vim tias tus nqi TA loj dua TW, yog li ntawd, los txais yuav nrog HS-100 yog xaiv kom raug.

Thov xa mus rau Sprocket qhov sib nrug ntawm HS-100 hauv Tsav Sprockets Tshooj;qhov siab tshaj plaws sprocket sib nrug yog kwv yees li 140mm rau qhov tsim no.Ob leeg tsav / Idler kawg ntawm conveyor yuav tsum muab tso nrog 3 sprockets.

  1. Deflection ratio ntawm tsav ncej - DS

FORMULA: SL = (TW + SW) × BW
Luas = (278 + 11.48) × 0.6 = 173.7 (Kg)
Nyob rau hauv kev sib piv nrog rau qhov Maximum Torque Factor hauv Shaft Selection unit, peb paub tias kev siv 38mm × 38mm square ncej muaj kev nyab xeeb thiab xaiv kom zoo.
FORMULA: DS = 5 × 10-4 × ( SL x SB3 / E x I )
DS = 5 × 10-4 × [ (173.7 × 7003 ) / ( 19700 × 174817 ) ] = 0.0086
Yog tias qhov txiaj ntsig ntawm kev suav me me dua tus qauv tus nqi uas tau teev tseg hauv Deflection Table;txais yuav ob lub pob bearings yog txaus rau lub kaw lus.
  1. Kev suav ntawm ncej torque - TS

FORMULA:

TS = TW × BW × R
TS = 10675 (kg - mm)
Nyob rau hauv kev sib piv nrog rau qhov Maximum Torque Factor hauv Shaft Selection unit, peb paub tias kev siv 50mm × 50mm square ncej muaj kev nyab xeeb thiab xaiv kom zoo.
  1. Kev suav ntawm Horsepower - HP

FORMULA:

HP = 2.2 × 10-4 × [ ( TS × V ) / R ]
HP = 2.2 × 10-4 × [ ( 10675 × 10 ) / 66.5 ] = 0.32 (HP)
Feem ntau, lub zog txhua yam ntawm tig conveyor yuav poob 11% thaum ua haujlwm.
PEB = [0.32 / (100 - 11)] × 100 = 0.35 (HP)
Txais yuav 1/2HP tsav lub cev muaj zog yog qhov kev xaiv zoo.

Peb sau cov qauv ua piv txwv hauv tshooj no rau koj qhov kev siv, thiab coj koj los suav rau kev sim thiab txheeb xyuas qhov txiaj ntsig suav.

Center Tsav Conveyor

Cov khoom siv conveyor feem ntau yog siv rau hauv kev lag luam dej haus.Tus tsim ntawm lub conveyor yog 2M nyob rau hauv dav thiab 6M nyob rau hauv tag nrho cov ncej ntev.Kev khiav hauj lwm ceev ntawm lub conveyor yog nyob rau hauv 20M / min;nws pib nyob rau hauv qhov teeb meem ntawm cov khoom accumulating ntawm txoj siv thiab ua hauj lwm nyob rau hauv 30 ℃ qhuav ib puag ncig.Kev thauj khoom ntawm txoj siv yog 80Kg / m2 thiab cov khoom thauj yog txhuas cov kaus poom nrog dej haus hauv.Cov ris tsho hnav yog ua los ntawm cov khoom siv UHMW, thiab saws Series 100BIP, stainless hlau sprocket nrog 10 hniav, thiab stainless hlau tsav / idler ncej hauv 50mm x 50mm loj.Cov qauv kev suav suav muaj xws li hauv qab no.

  1. Thauj khoom thauj - Wf

FORMULA:

Wf = WP × FBP × PP

Luas = 80 × 0.4 × 1 = 32 (Kg / M)

  1. Kev suav ntawm unit theory tension - TB

FORMULA:

TB = 〔 ( WP + 2 WB ) × FBW + Wf 〕 × L + ( WP × H )

TB = 〔 (100 + ( 2 × 8.6 ) × 0.12 + 32 〕 × 6 + 0 = 276.4 kg / M )

  1. Kev suav ntawm chav tsev tag nrho tension-TW

FORMULA:

TW = TB × FA

TW = 276.4 × 1.6 = 442 (Kg / M)

TWS = 2 TW = 884 Kg/M

TWS for it is center drive
  1. Kev suav ntawm chav tso cai nruj - TA

FORMULA:

TA = BS × FS × FT

TA = 1445 × 1.0 × 0.95 = 1372 (Kg / M)

Vim tias tus nqi TA loj dua TW, yog li ntawd, los txais yuav nrog HS-100 yog xaiv kom raug.
  1. Thov xa mus rau Sprocket qhov sib nrug ntawm HS-100 hauv Tsav Sprockets Tshooj;qhov siab tshaj plaws sprocket sib nrug yog kwv yees li 120mm rau qhov tsim no.

  2. Deflection ratio ntawm tsav ncej - DS

FORMULA:

SL = (TW + SW) × BW

Luas = (884 + 19.87) × 2 = 1807 (Kg)

DS = 5 × 10-4 [ ( SL × SB3 ) / ( E × I ) ]

DS = 5 × 10-4 × [ ( 1791 × 21003 ) / ( 19700 × 1352750 ) ] = 0.3 mm

Yog tias qhov txiaj ntsig ntawm kev suav me me dua tus qauv tus nqi uas tau teev tseg hauv Deflection Table;txais yuav ob lub pob bearings yog txaus rau lub kaw lus.
  1. Kev suav ntawm ncej torque - TS

FORMULA:

TS = TWS × BW × R

TS = 884 × 2 × 97 = 171496 (kg - mm)

Nyob rau hauv kev sib piv nrog rau qhov Maximum Torque Factor hauv Shaft Selection unit, peb paub tias kev siv 50mm × 50mm square ncej muaj kev nyab xeeb thiab xaiv kom zoo.
  1. Kev suav ntawm Horsepower - HP

FORMULA:

HP = 2.2 × 10-4 [ ( TS × V ) / R ]

HP = 2.2 × 10-4 × [ ( 171496 × 4 ) / 82 ] = 1.84 (HP)

Feem ntau, lub zog txhua yam ntawm tig conveyor yuav poob 25% thaum ua haujlwm.
MHP = [ 1.84 / ( 100 - 25 ) ] × 100 = 2.45 (HP)
Txais yuav 3HP tsav lub cev muaj zog yog qhov kev xaiv zoo.

Cov Conveyor

Lub incline conveyor system qhia nyob rau hauv daim duab saum toj no yog tsim los ntxuav cov zaub.Nws ntsug qhov siab yog 4M, tag nrho ntev ntawm conveyor yog 10M, thiab txoj siv dav yog 900mm.Nws ua haujlwm nyob rau hauv qhov chaw noo nrog qhov ceev ntawm 20M / min los thauj cov peas ntawm 60Kg / M2.Cov ris tsho hnav yog ua los ntawm cov khoom siv UHMW, thiab txoj siv sia conveyor yog HS-200B nrog 50 hli (H) davhlau thiab 60 hli (H) sab tiv thaiv.Lub kaw lus pib nyob rau hauv qhov xwm txheej yam tsis tau nqa cov khoom, thiab ua haujlwm tsawg kawg 7.5 teev.Nws kuj tau txais nrog sprockets nrog 12 hniav thiab stainless hlau 38mm x 38mm tsav / idler ncej.Cov qauv kev suav suav muaj xws li hauv qab no.

  1. Kev suav ntawm unit theory tension - TB

FORMULA:

TB = 〔(WP + 2WB ) × FBW + Wf 〕 × L + ( WP × H )
TB = 〔(60 + ( 2 × 4.4 ) × 0.12 + 0 ) 〕 × 10 + ( 60 × 4 ) = 322.6 (kg / M)
Yog vim li cas nws tsis yog ib tug piling up conveyance,Wf tuaj yeem tsis quav ntsej.
  1. Kev suav ntawm chav tsev tag nrho nro - TW

FORMULA:

TW = TB × FA
TW = 322.6 × 1.6 = 516.2 (Kg / M)
  1. Kev suav ntawm chav tso cai nruj - TA

FORMULA:

TA = BS × FS × FT
Luas = 980 × 1.0 × 0.95 = 931
Vim tus nqi TA loj dua TW;Yog li ntawd, siv HS-200BFP conveyor siv yog ib qho kev nyab xeeb thiab xaiv kom raug.
  1. Thov xa mus rau Sprocket spacing ntawm HS-200 hauv Tsav Sprockets Tshooj;qhov siab tshaj plaws sprocket sib nrug yog kwv yees li 85 hli rau qhov tsim no.
  2. Deflection ratio ntawm tsav ncej - DS

FORMULA:

SL = (TW + SW) × BW
Luas = (516.2 + 11.48) × 0.9 = 475 Kg

FORMULA:

DS = 5 × 10-4 × [ ( SL x SB3 ) / ( E x I ) ]
DS = 5 × 10-4 × [ ( 475 × 10003 ) / ( 19700 × 174817 ) ] = 0.069 mm
Yog tias qhov txiaj ntsig ntawm kev suav me me dua tus qauv tus nqi uas tau teev tseg hauv Deflection Table;txais yuav ob lub pob bearings yog txaus rau lub kaw lus.
  1. Kev suav ntawm ncej torque - TS

FORMULA:

TS = TW × BW × R
TS = 322.6 × 0.9 × 49 = 14227 (kg - mm)
Nyob rau hauv kev sib piv nrog rau qhov Maximum Torque Factor hauv Shaft Selection unit, peb paub tias kev siv 38mm × 38mm square ncej muaj kev nyab xeeb thiab xaiv kom zoo.
  1. Kev suav ntawm Horsepower - HP

FORMULA:

HP = 2.2 × 10-4 × [ ( TS × V ) / R ]
HP = 2.2 × 10-4 × [ ( 14227 × 20 ) / 49 ] = 1.28 (HP)
Feem ntau, lub zog txhua yam ntawm tig conveyor yuav poob 20% thaum ua haujlwm.
PEB = 1.28 / ( 100 - 20 ) ] × 100 = 1.6 (HP)
Txais yuav 2HP tsav lub cev muaj zog yog qhov kev xaiv zoo.

Tig Conveyor

Lub tshuab tig conveyor nyob rau hauv daim duab saum toj no yog 90 degree tig conveyor.Lub wearstrips rov qab thiab nqa txoj kev yog ob qho tib si ua los ntawm HDPE cov khoom.Qhov dav ntawm txoj siv conveyor yog 500mm;nws txais HS-500B siv thiab sprockets nrog 24 hniav.Qhov ntev ntawm txoj kab ncaj nraim yog 2M ntawm qhov kawg idler thiab 2M ntawm qhov kawg tsav.Nws sab hauv lub voj voog yog 1200mm.Kev sib txhuam ntawm cov ris tsho hnav thiab siv yog 0.15.Cov khoom thauj khoom yog thawv thawv ntawm 60Kg / M2.Kev khiav hauj lwm ceev yog 4M / min, thiab nws ua haujlwm hauv qhov chaw qhuav.Cov kev suav suav muaj xws li hauv qab no.

  1. Calculation of unit total tension - TWS

FORMULA:

TWS = (TN)

Tag nrho nro ntawm qhov tsav seem hauv txoj kev nqa.
T0 = ​​0
T1 = WB + FBW × LR × WB
Luas = 5.9 + 0.35 × 2 (5.9) = 10.1
FORMULA: TN = ( Ca × TN-1 ) + ( Cb × FBW × RO ) × WB
Ntxoov ntawm txoj hlua tig hauv txoj kev rov qab los.Rau tus nqi Ca thiab Cb, thov xa mus rau Table Fc.
T2 = ( Ca × T2-1 ) + ( Cb × FBW × RO ) × WB
TN = ( Ca × T1 ) + ( Cb × FBW × RO ) × WB
Luas = 1.27 × 10.1 + ( 0.15 × 0.35 × 1.7 ) × 5.9 = 13.35
FORMULA: TN = TN-1 + FBW × LR × WB
Kev sib txhuam ntawm qhov ncaj ncaj hauv txoj kev rov qab los.
T3 = T3-1 + FBW × LR × WB
T3 = T2 + FBW × LR × WB
T3 = 13.35 + 0.35 × 2 × 5.9 = 17.5
FORMULA: TN = TN-1 + FBW × LP × (WB + WP)
T4 = T4-1 + FBW × LP × ( WB + WP )
T4 = T3 + FBW × LP × ( WB + WP )
T4 = 17.5 + 0.35 × 2 × (5.9 + 60) = 63.6
Tension ntawm qhov ncaj seem nyob rau hauv txoj kev nqa.
FORMULA: TN = ( Ca × TN-1 ) + ( Cb × FBW × RO ) × ( WB + WP )
Ntxoov ntawm txoj hlua tig hauv txoj kev rov qab los.Rau tus nqi Ca thiab Cb, thov xa mus rau Table Fc.
T5 = ( Ca × T5-1 ) + ( Cb × FBW × RO ) × ( WB + WP )
T5 = ( Ca × T6 ) + ( Cb × FBW × RO ) × ( WB + WP )
T5 = (1.27 × 63.6 ) + ( 0.15 × 0.35 × 1.7 ) × ( 5.9 + 60 ) = 86.7
  1. Total Belt Tension TWS (T6)

FORMULA:

TWS = T6 = TN-1 + FBW × LP × (WB + WP)

Tag nrho nro ntawm qhov ncaj seem hauv txoj kev nqa.

T6 = T6-1 + FBW × LP × ( WB + WP )

T6 = T5 + FBW × LP × ( WB + WP )

T6 = 86.7 + 0.35 × 2 × (5.9 + 60) = 132.8 (Kg / M)

  1. Kev suav ntawm chav tso cai nruj - TA

FORMULA:

TA = BS × FS × FT

TA = 2118 × 1.0 × 0.95 = 2012 (Kg / M)

Vim tus nqi TA loj dua TW;Yog li ntawd, siv Series 500B conveyor siv yog ib qho kev nyab xeeb thiab xaiv kom raug.

  1. Thov xa mus rau Sprocket qhov sib nrug ntawm HS-500 hauv Tsav Sprockets Tshooj;Qhov siab tshaj plaws sprocket sib nrug yog kwv yees li 145mm.

  2. Deflection ratio ntawm tsav ncej - DS

FORMULA:

SL = (TWS + SW) × BW

Luas = (132.8 + 11.48) × 0.5 = 72.14 (Kg)

FORMULA:

DS = 5 × 10-4 × [ ( SL × SB3 ) / ( E × I ) ]
DS = 5 × 10-4 × [ ( 72.14 × 6003 ) / ( 19700 × 174817 ) ] = 0.002 (mm)
Yog tias qhov txiaj ntsig ntawm kev suav me me dua tus qauv tus nqi uas tau teev tseg hauv Deflection Table;txais yuav ob lub pob bearings yog txaus rau lub kaw lus.
  1. Kev suav ntawm ncej torque - TS

FORMULA:

TS = TWS × BW × R

TS = 132.8 × 0.5 × 92.5 = 6142 (kg - mm)
Nyob rau hauv kev sib piv nrog rau qhov Maximum Torque Factor hauv Shaft Selection unit, peb paub tias kev siv 50mm × 50mm square ncej muaj kev nyab xeeb thiab xaiv kom zoo.
  1. Kev suav ntawm Horsepower - HP

FORMULA:

HP = 2.2 × 10-4 × [ ( TS × V / R ) ]

HP = 2.2 × 10-4 × [ ( 6142 × 4 ) / 95 ] = 0.057 (HP)
Feem ntau, lub zog txhua yam ntawm tig conveyor yuav poob 30% thaum ua haujlwm.
MHP = [ 0.057 / ( 100 - 30 ) ] × 100 = 0.08 (HP)
Txais yuav 1/4HP tsav lub cev muaj zog yog qhov kev xaiv zoo.

Serial tig Conveyor

Serial-Turning-Conveyor

Lub serial tig conveyor system yog tsim los ntawm ob 90 degree conveyors nrog opposite kev taw qhia.Lub wearstrips nyob rau hauv txoj kev rov qab thiab nqa txoj kev yog ob qho tib si ua los ntawm HDPE cov ntaub ntawv.Qhov dav ntawm txoj siv conveyor yog 300mm;nws txais HS-300B siv thiab sprockets nrog 12 hniav.Qhov ntev ntawm txoj kab ncaj nraim yog 2M ntawm qhov kawg idler, 600mm hauv qhov sib koom ua ke, thiab 2M ntawm qhov kawg tsav.Nws sab hauv lub voj voog yog 750mm.Kev sib txhuam ntawm cov ris tsho hnav thiab siv yog 0.15.Cov khoom thauj khoom yog cov thawv yas ntawm 40Kg / M2.Kev khiav hauj lwm ceev yog 5M / min, thiab nws ua haujlwm hauv qhov chaw qhuav.Cov kev suav suav muaj xws li hauv qab no.

  1. Calculation of unit total tension - TWS

FORMULA:

TWS = (TN)

T0 = ​​0
Tag nrho nro ntawm qhov tsav seem hauv txoj kev nqa.

T1 = WB + FBW × LR × WB

T1 = 5.9 + 0.35 × 2 × 5.9 = 10.1

FORMULA:

TN = ( Ca × TN-1 ) + ( Cb × FBW × RO ) × WB
Ntxoov ntawm txoj hlua tig hauv txoj kev rov qab los.Rau tus nqi Ca thiab Cb, thov xa mus rau Table Fc.
T2 = ( Ca × T2-1 ) + ( Cb × FBW × RO ) × WB
T2 = ( Ca × T1 ) + ( Cb × FBW × RO ) × WB
Luas = 1.27 × 10.1 + ( 0.15 × 0.35 × 1.05 ) × 5.9 = 13.15

FORMULA:

TN = TN-1 + FBW × LR × WB
Kev sib txhuam ntawm qhov ncaj ncaj hauv txoj kev rov qab los.

T3 = T3-1 + FBW × LR × WB

T3 = T2 + FBW × LR × WB

T3 = 13.15 + (0.35 × 0.6 × 5.9) = 14.3

FORMULA:

TN = ( Ca × TN-1 ) + ( Cb × FBW × RO ) × WB

Ntxoov ntawm txoj hlua tig hauv txoj kev rov qab los.Rau tus nqi Ca thiab Cb, thov xa mus rau Table Fc.

T4 = ( Ca × T4-1 ) + ( Cb × FBW × RO ) × WB

TN = ( Ca × T3 ) + ( Cb × FBW × RO ) × WB

Luas = 1.27 x 14.3 + ( 0.15 × 0.35 × 1.05 ) × 5.9 = 18.49

FORMULA:

TN = TN-1 + FBW × LR × WB

Kev sib txhuam ntawm qhov ncaj ncaj hauv txoj kev rov qab los.

T5 = T5-1 + FBW × LR × WB

T5 = T4 + FBW × LR × WB

T5 = 18.49 + (0.35 × 2 × 5.9) = 22.6

FORMULA:

TN = TN-1 + FBW × LP × (WB + WP)
Tension ntawm qhov ncaj seem nyob rau hauv txoj kev nqa.
T6 = T6-1 + FBW × LP × ( WB + WP )
T6 = T5 + FBW × LP × ( WB + WP )
T6 = 22.6 + [ ( 0.35 × 2 × ( 5.9 + 40 ) ] = 54.7

FORMULA:

TN = ( Ca × TN-1 ) + ( Cb × FBW × RO ) × ( WB + WP )

Tension ntawm txoj kev tig ntawm txoj kev nqa.Rau tus nqi Ca thiab Cb, thov xa mus rau Table Fc

T7 = ( Ca × T7-1 ) + ( Cb × FBW × RO ) × ( WB + WP )

T7 = ( Ca × T6 ) + ( Cb × FBW × RO ) × ( WB + WP )

T7 = (1.27 × 54.7 ) + ( 0.15 × 0.35 × 1.05 ) × ( 40 + 5.9 ) = 72

FORMULA:

TN = TN-1 + FBW × LP × (WB + WP)

Tension ntawm qhov ncaj seem nyob rau hauv txoj kev nqa.

T8 = T8-1 + FBW × LP × ( WB + WP )

TN = T7 + FBW × LP × ( WB + WP )

T8 = 72 + [( 0.35 × 0.5 × ( 40 + 5.9 ) ] = 80

FORMULA:

TN = ( Ca × TN-1 ) + ( Cb × FBW × RO ) × ( WB + WP )

Tension ntawm txoj kev tig ntawm txoj kev nqa.Rau tus nqi Ca thiab Cb, thov xa mus rau Table Fc

T9 = ( Ca × T9-1 ) + ( Cb × FBW × RO ) × ( WB + WP )

T9 = ( Ca × T8 ) + ( Cb × FBW × RO ) × ( WB + WP )

Luas = 1.27 x 80 + ( 0.15 × 0.35 × 1.05 ) × ( 40 + 5.9 ) = 104
  1. Total Belt Tension TWS (T6)

FORMULA:

TWS = T10

Tag nrho nro ntawm qhov ncaj seem hauv txoj kev nqa.

TN = TN-1 + FBW × LP × (WB + WP)

T10 = T10-1 + FBW × LP × (WB + WP)

T10 = 104 + 0.35 × 2 × (5.9 + 40) = 136.13 (Kg / M)

  1. Kev suav ntawm chav tso cai nruj - TA

FORMULA:

TA = BS × FS × FT

TA = 2118 × 1.0 × 0.95 = 2012 (Kg / M)
Vim tus nqi TA loj dua TW;Yog li ntawd, siv Series 300B conveyor siv yog ib qho kev nyab xeeb thiab xaiv kom raug.
  1. Thov xa mus rau Sprocket spacing hauv Tsav Sprockets Tshooj;Qhov siab tshaj plaws sprocket sib nrug yog kwv yees li 145mm.

  2. Deflection ratio ntawm tsav ncej - DS

FORMULA:

SL = (TWS + SW) × BW

Luas = (136.13 + 11.48) × 0.3 = 44.28 (Kg)

FORMULA:

DS = 5 × 10-4 × [ ( SL × SB3 ) / ( E x I ) ]
DS = 5 × 10-4 × [ ( 44.28 × 4003 ) / ( 19700 × 174817 ) = 0.000001 (mm)
Yog tias qhov txiaj ntsig ntawm kev suav me me dua tus qauv tus nqi uas tau teev tseg hauv Deflection Table;txais yuav ob lub pob bearings yog txaus rau lub kaw lus.
  1. Kev suav ntawm ncej torque - Ts

FORMULA:

TS = TWS × BW × R

TS = 136.3 × 0.3 × 92.5 = 3782.3 (kg - mm)
Nyob rau hauv kev sib piv nrog rau qhov Maximum Torque Factor hauv Shaft Selection unit, peb paub tias kev siv 38mm × 38mm square ncej muaj kev nyab xeeb thiab xaiv kom zoo.
  1. Calc, ulat, io, n ntawm horsepower - HP

FORMULA:

HP = 2.2 × 10-4 × [ ( TS × V ) / R ]

HP = 2.2 × 10-4 × [ ( 3782.3 × 5 ) / 92.5 ] = 0.045 (HP)
Feem ntau, lub zog txhua yam ntawm qhov chaw tsav tsheb thauj khoom yuav poob txog 30% thaum lub sijhawm ua haujlwm.
MHP = [ 0.045 / ( 100 - 30 ) ] × 100 = 0.06 (HP)
Txais yuav 1/4HP tsav lub cev muaj zog yog qhov kev xaiv zoo.

Kauv Conveyor

Cov duab qhia saum toj no yog ib qho piv txwv ntawm cov kauv conveyor system nrog peb txheej.Cov ris tsho ntawm txoj kev nqa thiab rov qab yog ua los ntawm cov khoom siv HDPE.Tag nrho txoj siv dav yog 500mm thiab txais HS-300B-HD thiab cov sprockets nrog 8 hniav.Qhov ntev ntawm qhov nqa ncaj nraim hauv qhov tsav thiab idler kawg yog 1 meter feem.Nws sab hauv tig lub vojvoog yog 1.5M, thiab thauj khoom yog lub thawv xa ntawv ntawm 50Kg / M2.Kev khiav hauj lwm ceev ntawm lub conveyor yog 25M / min, incline mus rau qhov siab ntawm 4M thiab ua hauj lwm nyob rau hauv qhuav ib puag ncig.Cov kev suav suav muaj xws li hauv qab no.

  1. Calculation of unit total tension - TWS

FORMULA:

TW = TB × FA

TWS = 958.7 × 1.6 = 1533.9 Kg / M

FORMULA:

TB = [ 2 × R0 × M + ( L1 + L2 ) ] ( WP + 2 WB ) × FBW + ( WP × H )

TB = 2 × 3.1416 × 2 × 3 + ( 1 + 1 ) ] ( 50 + 2 × 5.9 ) × 0.35 + ( 50 × 2 )
TB = 958.7 (Kg / M)
  1. Kev suav ntawm chav tso cai nruj - TA

FORMULA:

TA = BS × FS × FT
TA = 2118 × 1.0 × 0.95 = 2012 (Kg / M)
Vim tus nqi TA loj dua TW;Yog li ntawd, txais yuav Series 300B-HD siv yog ib qho kev nyab xeeb thiab xaiv kom raug.
  1. Thov xa mus rau Sprocket qhov sib nrug ntawm HS-300 hauv Tsav Sprockets Tshooj;Qhov siab tshaj plaws sprocket sib nrug yog kwv yees li 145mm.
  2. Deflection ratio ntawm tsav ncej - DS

FORMULA:

SL = (TWS + SW) × BW
Luas = (1533.9 + 11.48) × 0.5 = 772.7 (Kg)

FORMULA:

DS = 5 × 10-4 × [ ( SL × SB3 ) / ( E × I ) ]
DS = 5 × 10-4 × [ ( 772.7 × 6003 ) / ( 19700 × 174817 ) ] = 0.024 (mm)
  1. Yog tias qhov txiaj ntsig ntawm kev suav me me dua tus qauv tus nqi uas tau teev tseg hauv Deflection Table;txais yuav ob lub pob bearings yog txaus rau lub kaw lus.
  2. Kev suav ntawm ncej torque - TS

FORMULA:

TS = TWS × BW × R
TS = 1533.9 × 0.5 × 92.5 = 70942.8 (kg - mm)
Nyob rau hauv kev sib piv nrog rau qhov Maximum Torque Factor hauv Shaft Selection unit, peb paub tias kev siv 38mm × 38mm square ncej muaj kev nyab xeeb thiab xaiv kom zoo.
  1. Kev suav ntawm horsepower - HP

FORMULA:

HP = 2.2 × 10-4 × [ ( TS × V ) / R ]
HP = 2.2 × 10-4 × [ ( 70942.8 × 4 ) / 60 = 1.04 (HP)
Feem ntau, lub zog txhua yam ntawm qhov chaw tsav tsheb thauj khoom tuaj yeem poob txog 40% thaum lub sijhawm ua haujlwm.
MHP = [ 1.04 / ( 100 - 40 ) ] × 100 = 1.73 (HP)
Txais yuav 2HP tsav lub cev muaj zog yog qhov kev xaiv zoo.